"One Perfect Part at a Time"

CAD/CAM/CNC

LinuxCNC

LinuxCNCI did my homework with a lot of investigative reading and “Live DVD” testing. Today I made the commitment and installed LinuxCNC and the Debian real time Linux on the computer that operates my HB2 CNC router. It totally wiped out the Windows 10 OS (operating system) that was on that computer.

It was one of those “Popeye the Sailor” moments for me where he says, “That’s all I can stands, I can’t stands no more!” Then Popeye gulps down a big slug of spinach. For me it is a big slug of Linux. Ha!

There were several reasons and… Continue reading

Chips

The metal machining area and tools of my workshop have seen some action today. The Taig CNC mill has been busy cutting the 6061-T6 aluminum making 1 inch wrenches I designed for the Taig ER16 spindle and collet nut. I have been selling them under the KautzCraft brand in my store. It seems appropriate that the machine the wrenches are designed to fit are also making the wrenches.

The aluminum was purchased from Online Metals. They have a distributor in Grand Prairie, TX which is southwest of Dallas. Round trip from my studio was exactly one hour 30 minutes.… Continue reading

Adding and Subtracting

Taig CNC Mill

Taig CNC Mill with 3D Parts.

I purchased a new 3D printer I have been using intensively for a few weeks. It is a low end hobbyist machine of what is called a RepRap design. You can read much more about it in Ramblin’ Dan’s Workshop. Here is a link to the section on 3D Printing.

What’s so cool is that now I am capable of both additive and subtractive creating. I have put the two together in an article, Taig Mill Swarf Blower, in the THMS main web site. The resulting combination is shown in the… Continue reading

Killer Heat

I operate three PC type computers in my workshop and each controls a separate CNC machine. I have two Taig CNC mills and a home brew (HB2) CNC gantry router. Two of the computers are refurbished., small form factor size. I paid no more than $100 for each of them. One is an HP Compaq and the other is labeled a Compaq. Their styles are different. The third is very similar but larger bare bones built up. Probably $250 invested in it.

None of them have great internal cooling as they were designed to operate in conditioned spaces. My shop… Continue reading

Micro Machining

I am using my Taig CNC micro mill making 3D carvings in wax for my jewelry work. The very sharp pointy thing is my go-to end mill bit for doing the fine and highly detailed work. The squares are 5 x5 MM.  It is a TEB10-005 Tapered Ball End Mill 1/8 x 1-1/2 10° .005… Continue reading

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