Everything came together for the first real use of the forth axis mandrel for ring carving. It’s nice when the plan comes together and everything works as intended. There was of course far more than just making the mandrel. There is the CAD design stage and the CAM (Desk Proto) for generating the G-code for the 4th axis. Then running the G-code on the micro-mill. I use LinuxCNC and I had to write my own metric post processor for Desk Proto. Not all that hard, actually. I made a USC (inch) version too. One tiny code change.
The first picture… Continue reading
This is the finished mandrel turned from 12L14 steel as well as the prototype that was 3D printed. The steel mandrel will hold the green wax (in the photo) that will be machined into a ring on the rotary 4th axis of the Taig CNC micro mill. A 1/4-20 thumb screw will be fitted into the end for drawing down the cap, acting as a clamp for the wax.
The wax is purchased in a tube with the center hole existing. The wax will be sliced in widths greater than the ring… Continue reading
Using 4 axis milling, requires a CAM software system to create the necessary CNC G-code. It’s not something one can easily hand code when doing 3D designs. Simple level surfacing could be hand-coded on a 4thaxis, but probably lathe turning would be far easier.
Aspire, a three-dimensional CAD/CAM produced by Vectric can produce G-code for the 4thaxis. It is one of my go-to programs. However, I don’t design everything in Aspire CAD. Fusion 360 and RhinoCAD are also programs I use for design.
Both these programs have 4 axis CAM built in. Fusion 360 has a… Continue reading
I seldom, almost never make mistakes… HA! But I found one in my tool definitions for Vectric Aspire. Um… maybe I do make a few mistakes.
I use a very fine pointed, down to 0.003 tip tapered ball-end milling bits. Tapered ball-end milling bits are defined by their one side taper angle and the tip radius in… Continue reading
The blower that was added to the Taig spindle on the original WAX milling system has been updated to operate on the new high speed water cooled spindle. A full article with pictures can be found here: https://thehobbyistmachineshop.com/cms/projects/wax-fan-v-2-0
This is not a dimensional, How-To article. It demonstrates how 3D printing can be utilized to add accessories to the Taig mill and a high speed water cooled spindle.