Note well: It called a ROUTER not micro-mill. Or any type of mill. Routers and mills are cousins, but don’t live in the same family group.
I was extremely excited when I saw this tool for the first time. I like Tormach equipment and I especially like their Linux based PathPilot controller software. This little baby OH router, the Tormach xsTECH actually runs full strength PathPilot!
It’s also a complete, full house, tools and all, everything one needs to get up and running — 3-axis micro overhead router. WOW! Continue reading
I have to admit to myself that I have run amok and spun off into the rocks along the shore of the barren hobby/craft islands for a while. Of course, that is figurative. I think I am still pretty much sane.
I am referring of course to my workshop interests and making tangible and valuable art and crafts. It was the song of the mythological siren creature that lured me off course. Maybe put me asleep. Its name is “3D Printer”. Ha!
Yep, I fell victim under its spell. I love design and making things and doing that with a 3D printer is very enticing. Continue reading
Gosh! Haven’t posted here in a while. Got derailed and off track by playing with the demon of three-dimensional printing. You know, push a button and out pops a three-dimensional PLASTIC component.
Pretty much a sit back and watch effort. Similar but different than CNC machining. No chips flying around, or mist cooling required. Additive rather than subtractive manufacturing. It has its place but IMHO not for durable goods. Great for prototyping and making plastic models.
It is not the printing that is the most value. The printer is just another tool. The most value for me is the amount of CAD drawing (and mastering) acquired in designing parts for printing. The same skills that instantly transfer to good old fashion CNC machining.
The point is Plastic 3D printing is here. I have learned how to use it at a hobbyist level. But for making real, functional items, subtractive machining is still holding its own.Continue reading
Using 4 axis milling, requires a CAM software system to create the necessary CNC G-code. It’s not something one can easily hand code when doing 3D designs. Simple level surfacing could be hand-coded on a 4thaxis, but probably lathe turning would be far easier.
Aspire, a three-dimensional CAD/CAM produced by Vectric can produce G-code for the 4thaxis. It is one of my go-to programs. However, I don’t design everything in Aspire CAD. Fusion 360 and RhinoCAD are also programs I use for design.
Both these programs have 4 axis CAM built in. Fusion 360 has a built in CAM, and with Rhino5 I have a plugin RhinoCAM 2012 w/4axis. In Fusion the 4thaxis CAM is 2.5D and cannot produce 3-dimensional 4thaxis G-code. I added 4thaxis 3D CAM to RhinoCAM 2012 but find it extremely difficult to produce quality cut pathing. It seems to contain some very strange algorithms producing highly fragmented pathing.
This has led me to another 3rdparty CAM software (from the Netherlands) called DeskProto. It can take input (in the proper format) from any CAD software. (I won’t be getting into describing the process here.)
DeskProto’s claim is that it is CAM software for creative people and not the die-hard machinist. I find agreement to that statement. I find details missing with some lack of particular seldom-needed features perhaps needed by a high powered VMC machinist. For the rest of us common users, making things (on up to 5 axis milling systems), DeskProto gets the job done without micro-managing every single minor detail.
Having made that (limiting) statement, there remains plenty of useful variables that will insure getting the results a user like myself desires.
I will admit I put off choosing this program,… Continue reading
The blower that was added to the Taig spindle on the original WAX milling system has been updated to operate on the new high speed water cooled spindle. A full article with pictures can be found here: https://thehobbyistmachineshop.com/cms/projects/wax-fan-v-2-0
This is not a dimensional, How-To article. It demonstrates how 3D printing can be utilized to add accessories to the Taig mill and a high speed water cooled spindle.