"One Perfect Part at a Time"

machine tools

Fanning the Coals

It’s no secret one of my lusts is machining in metal and wax. Actually, machining any material is fine with me. Wax became my favored material because it machines so well, especially with very small tool bits. Primarily, jewelry CNC carving for lost wax casting (LWC).

But I have also machined wax for LWC casting in brass, and that also works very well. I am not involved with casting large objects. At least not yet. But I don’t have an interest in doing large scale sand mold type casting. That’s a whole ‘nother sideline.

My light weight Taig equipment is… Continue reading

DeskProto for 4th Axis

Using 4 axis milling, requires a CAM software system to create the necessary CNC G-code. It’s not something one can easily hand code when doing 3D designs. Simple level surfacing could be hand-coded on a 4thaxis, but probably lathe turning would be far easier.

Aspire, a three-dimensional CAD/CAM produced by Vectric can produce G-code for the 4thaxis. It is one of my go-to programs. However, I don’t design everything in Aspire CAD. Fusion 360 and RhinoCAD are also programs I use for design.

Both these programs have 4 axis CAM built in. Fusion 360 has a… Continue reading

Swarf Blower Added to Taig HS Spindle

Wax swarf blower system

The blower that was added to the Taig spindle on the original WAX milling system has been updated to operate on the new high speed water cooled spindle. A full article with pictures can be found here: https://thehobbyistmachineshop.com/cms/projects/wax-fan-v-2-0

This is not a dimensional, How-To article. It demonstrates how 3D printing can be utilized to add accessories to the Taig mill and a high speed water cooled spindle.

24K Spindle Progress

The parts arrived yesterday. Exactly as shown in the previous post. I placed an order for some four conductor cable for the wiring between the Variable Frequency Drive (VFD) and the spindle motor.

I needed to see the clamping size of the spindle’s electrical plug connector. I didn’t want to select and order a cable that would not fit. The cable is on they way to me, so I created the adapter I needed to mount the new spindle on the Taig Micro-Mill.

The picture shows the results of my work as the spindle is now nicely mounted on the… Continue reading

The Way to Go

Choosing Proper Machine Way and Screw Lubrication.

RDS processed a half dozen orders for the new Taig ball-screw micro-mill. A question came to me from one of the customers, about proper lubrication requirement for the ball screws.

I have always used a 20 weight non-detergent oil on all my machine tools, which is packaged in small cans for the lubrication of electric motor bearings. I apply it on the ways as well as the screws and crank bearings.  I did not know what Taig recommended for the new ball-screws and bearings.

I contacted Taig and a staff person gave me… Continue reading

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