"One Perfect Part at a Time"

Vectric

No Mistakes – Making My Point

I seldom, almost never make mistakes… HA! But I found one in my tool definitions for Vectric Aspire. Um… maybe I do make a few mistakes.

I use a very fine pointed, down to 0.003 tip tapered ball-end milling bits. Tapered ball-end milling bits are defined by their one side taper angle and the tip radius in… Continue reading

Milling Wax Adventure

The year is running out fast. I will soon have to say good-bye to 2011. This is the year (last Saturday actually) that I became 65 years old. Time enough for pondering that event, now to keep moving. Ha!

I did some machining of wax on the Taig CNC mill Saturday. I love machining wax (the hard blue kind). The wax is not good for creating real finished useful items but it makes excellent models for making molds and doing casting.

I spent the morning doing the design work in VECTRIC Aspire software. I was creating… Continue reading

“Proofs” of Concept

I was doing some product research today. This is something I made in about five to six hours. I had been thinking of how I was going to make these all week. I just needed a good Saturday to give it a shot.

As the title indicates this is a proof of concept not a real project. I didn’t want to slow myself down doing all the pictures of the process. The process is still experimental so  full disclosure can wait until a better time. I have my camera at the ready.

Long time readers know… Continue reading

Thoughts on CAD/CAM/CNC

I am going to take a time out here from the product specific (BobCAD-CAM) examination I am making of a CAD/CAM software product.

I consider myself a competent self taught hobbyist CNC machinist. I didn’t get here without a lot of study and hands on practical experience. Let me say I have paid for my mistakes as well as my successes. The creative process of following through from an idea, to a sketch, Computer Aided Design (2D & 3D drafting), Computer Aided Manufacturing, (generation of Computer Numeric Control code), Controller (MACH3) set up and finally understanding the physical limitations of… Continue reading

4″ Mayan in Wax

I use the Mayan calendar as my CNC test program. It is highly detailed and makes the stepper motors really earn their keep. In these photos I show where I have reduced the circle diameter to just under four inches. This is about as small as I can go with this design. I got it off center a skosh. That’s OK, it’s not a keeper. The test is not of the Taig mill but rather the tiny wax profile bit I bought from Bits & Bits.

The bit is 1/8″ in diameter half… Continue reading

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